The recycle equipment for manufacture Plastic composite products:
Rome tile, pavers, pavement tile, ridged element, plate, border, etc. Plastic sand composite is produced by method of the hot pressure with waste plastic materials, sand and pigment.The originality of composition of sand and plastics allows to get the variety of products not only in the sphere of building and decorative materials. Characteristic of the product: the low thermal conductivity, the low cost dew to low prices of the raw materials and, as a result, the low sale price, the lightness of the material in comparison with the usual ceramic or concrete tile, the low abradability of a pavement tile (0.06 gsm) and staying power to sliding in winter, the absolute watertightness, the stability to the influence of mould, the high oil-, acid- and alkali stability, the fast colour.
Polymer-There are all kinds of polymer and products made of it and polymer waste used in production. Exception is special aimed products with high content of rubber or with other touch, however they are trifling part. So, practically any polymer, you can find at the dust-heap, can be used. Hard Polymer ( Polypropylene, Polystyrene) +Soft Polymer (LDPE, HDPE, film) 30%+70%.
Sand-The sand used can be of different kinds (river or sand-pit). The presence of clay admixture is till 10%. Humidity is not dangerous, but it can influence the productivity. The recommended index of humidity is 10 - 15 %. The higher content of quartz can improve the form of produced goods.The presence of stones or any other elements with diameter more than 7 mm can damage the press form (for tile).
Dyeing pigment -The dye recommended is synthetical ferric oxide "Bayerferrox" made by company "Bayer". Red colour one should use Bayerferrox 110 or Bayerferrox 130 C. Black colour - Bayerferrox 330 C. Brown colour - Bayerferrox 610. Green colour - chromium oxide GN or chromium oxide .
The recycle plastic line
The Plastic Crushers Function: polymer crushing, Capacity El.engine – 7,5 kW,150 kg/h,
The agglomerator Function: thermoplastic materials such as PE, PP, PS, PA, ABS, and composite materials of any kind, in the form of bulky film, fiber, or foam waste, can be continuously recycled Capacity El.engine – 30 kW, 120 kg/h,
The Extruder (Heating Screw Mixer) Function: polymer regeneration, Preparing mass ( sand- 75 %, polymer, -24 %, dye staff 0,5-1 %) is loaded in Heating Screw Mixer, where occurs heat the mass with simultaneous mixing On output is got homogeneous, physico-chemical characteristic and colour composite material. Capacity El.engine - 7,5 kW, Heating elements- 15 kW, 250-350 kg/h,
The Hydraulic Press The hydraulic press vertical type is a frame , welded from standard steel profiles.The press is completed hydraulic motor system, and closed by system of the water cooling. The heated composite mass after the extruder put into the moulds for forming final product.
The mould for fabrication of the product:
Rome tile 405 x 315x 8-12 mm, in 1 M2 - 9,5 psc, weight: 22-24 kg.
Ridged element 325 x 210 x mm, in 1 M2 - 3,3 psc, weight: 6 kg.
Pavement tile 333 х 333 х 25-45 mm, in 1 M2 - 9 psc, weight: 27-45 kg.